ESC is targeting a production of 16,000 regular fit outs and 2,000 custom do shirts per calendar month. beneath the flow work at company is producing 16,000 shirts per month however the menses operate has capacity to produce 19,200 shirts ( supplementation A). The General Manager, Dwight Collier, has asked two of his managers, microphone and Ike, to come up with a plan that raise suffer ESC to produce 16,000 regular shirts per month along with 2,000 custom made shirts. In our calculation we forget take the tire represent for 64 role players since the 4 early(a) workers essential to handle\ remove material are an additional labor and form disjoint of an inefficient system. online Process (Appendix A) Current manufacturing swear out (see Appendix A) is characterized by following characteristics: Process stray (shirts/hour)| 100| troll duration (sec/shirt) for the system| 36| utmost Capacity of manufacturing process (per day)| 960 shirts| Current Produc tion (per day)| 800 shirts| System WIP (Shirts)| 11,760| Throughput Time (hours)| 121.2| Capacity purpose| 800/960 = 83.33%| boil Cost (Direct)| 6*8*64/800 = $ 3.84 per shirt| grok Content (min/shirt)| 25.51+1 = 26.51| Labor Utilization| 69.
04%| Its worth to mention that although current manufacturing process satisfies market hire seriousy (market is a stymie in current situation), manufacturing processes bottleneck is Make cuffs step of sewing stage. Although Labor utilization of current frame-up is quite low, system in current manufacturing setup has only 1 excessive worker at the recap stage. Removal of this worker w ont influence supreme system capacity. In a! ddition, there tycoon be other possibilities to both increase manufacturing capacity and crop headcount. For instance it is attainable to combine these steps of sewing process Make sleeves, wed shoulders, and Stich down sleeves, allocating only 4 workers for feature step. This will stick out relieving 2 workers that either can be used on...If you trust to get a full essay, order it on our website: BestEssayCheap.com
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